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The Shift in Cannabis Vape Hardware
In the early days of the cannabis vape market, 510-thread batteries and cartridges dominated the scene. They offered flexibility — brands could mix and match oils, hardware, and packaging from different suppliers.
However, as the market matures and processors aim to control the entire user experience, the limitations of 510 systems have become more obvious: inconsistent performance, leakage issues, compatibility problems, and limited branding space.
That’s why more and more licensed cannabis processors are shifting to All-in-One (AIO) vape systems — integrated devices designed specifically for their oils, brands, and customers.
Why Processors Prefer All-in-One (AIO) Devices
Consistent Performance for Different Oil Types：Processors work with a variety of extracts — live resin, rosin, distillate, cured resin, etc.
Each oil has different viscosity and terpene profiles, which makes performance consistency difficult in traditional 510 systems.
An AIO device is engineered for one specific formulation, ensuring perfect heating, airflow, and vapor production every time.
That means fewer customer complaints, more predictable quality, and stronger brand reputation.
Seamless Brand Identity：With 510 carts, the hardware is generic — everyone’s device looks the same.
But AIO vapes allow full customization: color, screen display, shape, logo, lighting, and packaging can all be designed to match a processor’s brand identity.
In today’s saturated cannabis market, branding is no longer optional — it’s the only way to stand out.
Tamper-Resistant and Compliant：Child-resistant (CR) compliance is now a must in most legal states.
AIO vapes are factory-sealed after filling, making them tamper-proof and safer for retail sales.
For processors doing white-label or contract manufacturing, this simplifies compliance and reduces packaging complexity.
Easier for Co-Packing and Distribution：Processors who offer co-packing or white-label services love AIO systems because they streamline the workflow —
no need to manage multiple vendors for batteries, cartridges, and chargers.
Filling, sealing, and packaging can all be done in-house, saving both time and logistics cost.
Ready for Innovation — Screens, Voltage Control, and Smart Chips：The next generation of AIO disposables is getting smarter.
Full-screen AIO devices can now display battery level, puff count, working voltage, and even the brand logo or flavor name on screen.
For processors building long-term brand equity, these features turn the device into an interactive marketing tool — every puff reinforces the brand experience.
What This Means for Processors
Moving from 510 hardware to AIO disposables is not just a hardware change —
it’s a strategic step toward better product control, stronger brand identity, and higher consumer trust.
Processors that make the switch early often capture market share faster because they can guarantee both quality and consistency.
How We Help
At UKETA, we specialize in custom AIO vape hardware and child-resistant packaging designed specifically for cannabis processors.
We work with industry leaders like Pure Derivatives to create devices optimized for live resin and other premium extracts.
Whether you’re launching your first proprietary vape line or upgrading your hardware platform,
our engineering and design team can help you bring your vision to life — from structure design to mass production.
Contact us today to explore how a custom All-in-One Vape can elevate your processing and brand capabilities.